Wireforms10 min read
Wireform RFQ checklist: 14 things to send
A formed wire part is quoted from the drawing, the wire call and the volume. Leave one out and the supplier will fill the gap with an assumption that you pay for later.
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Topic hub
Wireforms and springs
Formed wire looks simple until a bend radius, a temper or a load test decides whether the part works. These guides cover the drawing calls that matter, the process limits behind them and the questions to ask before a quote.
Guides in this topic, page 4
Wireforms9 min read
Wireforms for automotive: PPAP, traceability and change control
What a tier one or OEM programme expects from a formed wire part, and the records that have to survive the first year of production.
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Wireforms9 min read
Wireforms for HVAC and refrigeration: vibration and corrosion
Material and coating choices for wire parts that live in wet, vibrating air paths, and the contact points where both failures start.
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Wireforms9 min read
Custom wire forms: a buyer's guide to drawings, tooling and volumes
What a buyer needs to send, what tooling actually covers, how volume changes the route and where the cost sits between quote and first shipment.
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Wireforms9 min read
How to audit a wireform supplier: 10 questions and 5 records
A compact audit script for buyers: the questions that separate a forming shop from a trader, and the records that prove the answers.
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Wireforms9 min read
Low-volume wireforms: how to buy 50 parts without a tooling programme
Four practical routes for small wireform batches, what each one is good for, and how to write an RFQ that a supplier can price without building a production tool.
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Wireforms8 min read
Spring index explained: why 4 to 12 matters
Spring index links stress, rate, tolerance and tooling in one number. Here is why the practical band runs from 4 to 12, and what to change when a design falls outside it.
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Wireforms11 min read
Wireform cost drivers: material, bends, tooling, finish and volume
A should-cost model for a formed wire part, with a worked example that shows which lines move the piece price and which ones only look important.
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Wireforms9 min read
Wireforms for medical devices: cleanroom, passivation and validation
Where cleanliness is decided in a medical wireform, what passivation can and cannot fix, and the records a validated lot should carry.
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Wireforms9 min read
Tooling cost for a custom wireform: what is actually in the quote
A line by line view of the tooling, setup and trial charges behind a formed wire part, and the questions that separate a real cost from a rounded number.
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Wireforms8 min read
Torsion springs: leg design, wind direction and stress
A torsion spring usually fails at the leg, not in the middle of the body. Leg geometry, wind direction and bending stress decide whether the torque repeats.
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Wireforms9 min read
Wire forming vs stamping: how to choose the right process
A decision guide for thin metal parts, covering cross-section, volume, tooling, material temper and the hybrid parts that use both processes.
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